You all know by now that I like to write my blogs based on questions I get when talking to customers. Lately I’ve been asked a lot what the difference is between a rubber filled mattress and our SmartStall™ Mattress. In order to explain the difference, first I’ll tell you a bit about the history of our company.
IGK Equestrian, LLC is the child company of North Brook Farms, INC. Twenty years ago, Peter and Carolyn Kyle (owners of North Brook Farms, INC and IGK Equestrian LLC) were dairy farmers milking 350 head on their 800-acre farm in central New York. Their veterinarian advised them to make their cows more comfortable, since well-rested cows produce more milk. So the Kyles decided to make the cows’ bedding softer and more enticing by incorporating recycled rubber.
They started the business by making these rubber filled mattresses. Over time we realized there were a few things about the rubber mattresses that we didn’t love. The first thing, that was very apparent was that the rubber filled cells, which were about 4ft x 5ft, were very heavy; weighing about 130 pounds! Both the manufacture process of these mattresses and the installation process were very labor intensive. During the installation process, the mattresses had to be pulled off of a pallet, carried to where they were getting laid down and then maneuvered so that they were laying correctly. Everyone’s arms were aching by the time the installation was completed! The second major downfall of these mattresses that we noticed is over time the rubber inside the cells compact. After being under an animal for a long duration, the rubber will nestle down in the cells of the mattress, where the various sizes and pieces of rubber fit together like a puzzle, and become hard. Having this mattress compact over time and become hard defeats the purpose of a comfort mattress for your animal. When we realized that the rubber filled mattresses did this, we decided to switch our systems to a foam mattress.
We have been using foam in our SmartStall™ for over 10 years now. Our foam has been tested over time and has shown less than 1% compaction over a ten-year period. The foam is a lot less heavy than a traditional rubber filled mattress and has proven to provide comfort time and time again both in the dairy and horse industry! Your horse will be much more comfortable in their stall for years to come with a SmartStall™System than a rubber filled mattress system!